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Liebherr and Tenstar Expand Mobile Crane Simulator Partnership at Bauma 2025

Liebherr and Tenstar Simulation deepened their partnership at Bauma 2025 to accelerate development of the Liebherr mobile crane simulator. Featuring immersive 4D training, expanded crane functions, and global language support, the simulator is gaining rapid traction as a safer, more efficient way to train crane operators worldwide.

30-Second Takeaway At Bauma 2025, Liebherr-Werk Ehingen GmbH and Tenstar Simulation strengthened their collaboration to further advance Liebherr’s mobile crane simulator, a 4D training solution designed to improve operator safety, efficiency, and skills without tying up real cranes. The simulator available since 2024 saw a surge in global demand at Bauma, with new features, expanded crane functions, and multiple customer orders placed directly at the show, underscoring the industry’s growing shift toward digital, sustainable operator training. (from left to right)Jan Keppler and Daniel Pitzer (Liebherr),Christian Döbeln and Freddy Lund (Tenstar) as well as Julian Rapp and Marcel Flir (Liebherr). At Bauma 2025, Liebherr-Werk Ehingen GmbH and Tenstar Simulation from Sweden have strengthened their collaboration to further develop the mobile crane simulator. The simulator, which has been available since 2024, enables effective 4D training and supports customers in training their crane operators. Interest in the simulator once again rose sharply at Bauma, resulting in numerous orders. The transformation of working and living environments is progressing. Digitalisation is a megatrend that Liebherr-Werk Ehingen GmbH is also using to create innovations. The focus is being placed on customised, sustainable solutions with measurable added value for customers – such as the mobile crane simulator that the company developed together with Tenstar Simulation. The crane simulator has been available since 2024 and has already been delivered to customers worldwide. At the beginning of April, the Ehingen-based crane manufacturer and the Swedish simulator developer sealed their further collaboration at Bauma. “We have worked with Tenstar on an equal footing from the very beginning and are delighted to continue this partnership in the future,” says Daniel Pitzer,Commercial Director at Liebherr in Ehingen. Partnership for the future: the vision of a crane world “Our aim is to create a simulated crane world with Liebherr and various other crane models,” says Freddy Lund, CEO of Tenstar Simulation. Currently, superstructure operation can be simulated using the example of an LTM 1060-3.1. The simulator was recently expanded considerably: New functions such as supporting the crane as well as attaching and detaching the hook block assembly have been added. “Our customers are very interested in the simulator,” reports Julian Rapp, Product Manager at Liebherr. “At Bauma, we noticed an enormous rush for our simulator. Customers were enthusiastic and surprised at how far development has already progressed.” Demand for the simulator has also increased significantly since then. And some customers also ordered a simulator at Bauma itself. Daniel Pitzer (Liebherr) and Freddy Lund (Tenstar) 4D training with all the senses With the mobile crane simulator from Tenstar, Liebherr is enabling crane operators to receive effective training without having to tie up a crane from the customer’s fleet. This saves costs and minimises the risk of accidents during training. As the simulator is powered by electricity, it contributes to a positive CO 2 balance. Equipped with three screens, master switch, a seat on a moving platform and VR goggles, the simulator offers an immersive training experience: the program is available in 25 languages and offers various tutorials to train all crane functions (turning, lifting, telescoping and luffing). About Liebherr-Werk Ehingen GmbH Liebherr-Werk Ehingen GmbH is one of the world’s leading manufacturers of mobile and crawler cranes, producing cranes with lifting capacities ranging from 35 tonnes to over 3,000 tonnes. Headquartered in Ehingen, Germany, the company employs around 5,000 people and serves global markets through an extensive international service network. Liebherr-Werk Ehingen is at the forefront of crane innovation, combining mechanical excellence with digital technologies such as LICCON control systems, simulation tools, and data-driven planning solutions to improve safety, efficiency, and sustainability. Website🔗 https://www.liebherr.com About Tenstar Simulation Tenstar Simulation, based in Sweden, is a global specialist in professional simulator-based training solutions for construction, lifting, and heavy equipment industries. With decades of experience, Tenstar develops advanced simulators used by OEMs, training centers, and fleet owners worldwide. The company’s simulation platforms focus on realistic operator behavior, skill development, and safety improvement, helping reduce accidents and operating costs while accelerating workforce readiness. Website🔗 https://www.tenstarsimulation.com Frequently Asked Questions What is the Liebherr mobile crane simulator? The Liebherr mobile crane simulator is a 4D digital training system developed with Tenstar Simulation that allows crane operators to train on realistic crane operations without using an actual crane. It replicates real-world controls, movements, and workflows using immersive technology. Which crane model is currently simulated? The simulator currently models the Liebherr LTM 1060-3.1, allowing operators to train superstructure operation, lifting, slewing, telescoping, and luffing functions in a realistic environment. What new features were introduced or highlighted at Bauma 2025? Recent expansions include: Crane supporting and outrigger setup Hook block attachment and detachment Enhanced operational realism and workflow simulationThese additions significantly broaden the scope of operator training scenarios. Why is the simulator important for crane operators and owners? The simulator allows: Cost-effective training without removing cranes from service Reduced accident risk during operator training Faster skill development in a controlled environment Consistent training standards across global fleets How does the simulator support sustainability goals? Because the simulator is fully electric, it reduces fuel use and emissions associated with traditional training, contributing to a lower CO₂ footprint while supporting safer crane operations. How immersive is the training experience? The simulator includes: Three high-resolution screens A moving platform with an operator seat Authentic crane controls and master switch Optional VR goggles Software available in 25 languages Why did demand increase at Bauma 2025? Live demonstrations at Bauma showed how advanced the simulator has become. Many visitors were surprised by the realism and functionality, leading to on-site orders and a surge in post-show demand.

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