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Sarens Safely Replaces 165-Tonne ACC Unit at Arabian Cement Factory

Sarens in Egypt has successfully completed the safe removal and replacement of a 165-tonne ACC unit at the Arabian Cement Factory in Ain El Sokhna, ensuring uninterrupted production at the site.

30 Second Takeaway Sarens in Egypt has executed a complex heavy lift at the Arabian Cement Factory, replacing a 165-tonne ACC unit using a CC4800 crawler crane in a confined operating environment, ensuring continued plant operations and long-term reliability. Sarens 165-Tonne ACC Replacement Arabian Cement Factory Sarens in Egypt  has successfully carried out the replacement of a 165-tonne ACC (Air-Cooled Condenser) unit  at the Arabian Cement Factory  in Ain El Sokhna , supporting the continued and uninterrupted operation of the production facility. The project was undertaken as the existing ACC unit approached the end of its service life, requiring a carefully planned intervention to avoid disruption to factory output. Engineering-Led Planning in a Confined Site During the planning phase, Sarens engineers placed particular emphasis on crane positioning, lift radius, and timing , due to the tight space constraints  at the factory site. To meet the technical requirements, Sarens deployed its CC4800 crawler crane  in SSL/LSL configuration  with a 90-metre boom , selected for its ability to deliver the necessary capacity at the required working radius. The crane was transported from the Sarens yard over the course of one week , followed by seven days of on-site assembly . Despite limited manoeuvring space, the crane performed as planned throughout the operation. Executing the Lift The scope of work included two critical lifts : Removal of the existing ACC unit Installation of the new ACC unit Each component weighed approximately 165 tonnes  and had to be lifted at a 50-metre radius  to a height of 32 metres . The restricted crane position increased the technical complexity of the manoeuvre, demanding precise coordination and disciplined execution. A dedicated team of five Sarens specialists  worked closely with the client’s personnel, completing the operation safely over a ten-day period on site . Turnkey Heavy Lifting Solution Sarens said the project demonstrates its ability to deliver turnkey heavy lifting solutions  in challenging industrial environments, combining: Engineering and lift planning Equipment selection and logistics On-site lifting execution The integrated approach ensured the ACC replacement was completed safely, efficiently, and on schedule . Essam Adel , country manager and sales manager at Sarens Egypt, said: “Sarens had the right capacity and qualifications to meet the factory’s demands, and the team executed the job flawlessly.” Supporting Reliable Industrial Operations By completing the replacement safely and without operational disruption, Sarens has supported the long-term reliability of the Arabian Cement Factory’s production process. The project reinforces Sarens in Egypt’s position as a trusted partner for engineered heavy lifting and transport solutions , capable of delivering complex operations under tight site constraints. About Sarens Sarens  is a global leader in heavy lifting, engineered transport, and project logistics , supporting complex industrial, energy, infrastructure, and petrochemical projects worldwide. Founded in 1955 , the family-owned group operates one of the world’s most advanced fleets of cranes and transport equipment. Sarens is recognised for its engineering-driven approach, strong safety culture, and ability to execute high-risk operations in confined and live industrial environments. Website:   https://www.sarens.com/ About Arabian Cement Factory The Arabian Cement Factory , located in Ain El Sokhna, Egypt , is a major cement production facility serving domestic and regional markets. The plant plays a key role in Egypt’s construction supply chain and continues to invest in asset upgrades to ensure safe, reliable, and efficient operations. Frequently Asked Questions What equipment was replaced at the Arabian Cement Factory? Sarens replaced an ageing 165-tonne ACC (Air-Cooled Condenser) unit  with a new unit. Which crane was used for the operation? A CC4800 crawler crane  in SSL/LSL configuration with a 90-metre boom  was used. Why was the operation technically challenging? The lift was executed in a confined site  with limited crane positioning options, requiring lifts at a 50-metre radius  to a height of 32 metres . How long did the operation take? The crane transport and assembly took approximately two weeks , followed by ten days on site  to complete the lifting operations.

sarens-safely-replaces-165-tonne-acc-unit-at-arabian-cement-factory

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