Ever Wonder what it Takes to Build a Liebherr LR 13000 in the Field?

The assembly of the Liebherr LR 13000, one of the world's most powerful conventionally designed crawler cranes, is a complex and meticulously planned process. This crane boasts a maximum lifting capacity of 3,000 tonnes and is often employed in large-scale industrial projects, such as the installation of offshore wind farm components and heavy refinery equipment. Liebherr

Assembly Process Overview of Liebherr LR 13000

The assembly of the LR 13000 typically spans approximately 12 days, a timeframe that is notably efficient given the crane's immense size and capabilities. The process involves several critical stages:

1. Unloading and Positioning of the Basic Machine: The central chassis, weighing around 58 tonnes, is transported to the site and positioned as the foundation for subsequent assembly steps.

2. Installation of Crawler Side Frames: Two crawler side frames, each weighing approximately 58 tonnes, are attached to the central chassis to provide mobility and stability.

3. Assembly of the Superstructure: This includes mounting the front and rear sections (68 and 55 tonnes, respectively), the operator's cab (3 tonnes), the machine room housing dual Liebherr V8 engines (33 tonnes), and two main hoist winches (each 53 tonnes).

   
   

4. Erection of the A-Frame and Boom Systems: The A-frame (71 tonnes) is installed to support the boom system. Depending on the lifting requirements, the crane can be equipped with a standard boom or the PowerBoom system, which consists of dual lattice booms extending in parallel to enhance stability and increase lifting capacity by approximately 50% compared to the standard configuration.

   
   

5. Counterweight Installation: A combination of superstructure ballast (400 tonnes) and suspended ballast (up to 700 tonnes) is added to balance the crane during heavy lifts. Liebherr

   
   

6. Final Preparations: This includes reeving of hoist and luffing jib ropes, system checks, and ensuring all safety protocols are in place before commencing lifting operations.

   
   
   

   

   

   

   

   

   

   

   
   
   

Notable Deployment: Installation on the "Aeolus"

A prominent example of the LR 13000's capabilities was demonstrated during the installation of four massive jack-up legs on the offshore installation vessel "Aeolus" in Bremerhaven, Germany. Each leg measured 87 meters in length and weighed approximately 940 tonnes. The LR 13000, equipped with the PowerBoom system, successfully executed lifts exceeding 1,000 tonnes with a reach of 23 meters. The crane's efficient assembly and high safety standards were pivotal in completing the project ahead of schedule.

Technical Specifications

• Main Boom Length: Up to 132 meters

• Derrick Boom Length: 54 meters

• Maximum Hook Height: 125 meters

• Total Crane Weight: Approximately 2,950 tonnes

• Counterweight: Up to 1,100 tonnes (combined superstructure and suspended)

  
  

The Liebherr LR 13000's design emphasizes modularity and efficiency, allowing for relatively swift assembly and disassembly despite its colossal size. Its deployment in complex projects underscores its vital role in modern heavy-lift operations.